Rolling 12-Month Moving Average: Unlock Equipment Performance Insights

RepNotes Blog 22 - Rolling 12-Month Moving Average Unlock Equipment Performance Insights

Tracking equipment performance is crucial for controlling costs and ensuring efficiency. While monthly data seems helpful, it often hides important trends. To uncover these insights, businesses should adopt Rolling 12-Month Moving Average methods.

Why Monthly Data Alone Isn’t Enough

Relying on monthly repair costs or other performance metrics can be misleading. Imagine tracking your dump truck’s monthly repair costs — you may notice spikes one month and unusually low costs the next.

Why Monthly Data Alone Isn’t Enough - Monthly Repair Cost Dump Truck 1

This pattern doesn’t tell you whether your equipment is improving or deteriorating. Random factors like rare major overhaul can distort the true picture.

The Solution: Rolling Moving Average

Rolling Moving Average smooth out these fluctuations by averaging data over a defined period — either six or twelve months — giving you a clearer view of overall trends.

Rolling 12-Month-Ma Repair Cost for Dump Truck 1

Rolling 12-Month Moving Average (RTMMA-12)

The Rolling 12-Month Moving Average is calculated by averaging the previous twelve months of data. This method helps reveal trends, as seen in the table above.

Example Calculation:

For December 2024, the RTMMA-12 would average monthly costs from Jan 2024 to Dec 2024.

✅ Minimizes the impact of one-off events
✅ Useful for identifying trends

Real-World Example: Identifying Cost Trends

Consider the repair costs of Dump Truck #1:

  • In January 2023, the RTMMA-12 was $3,529.
  • By December 2024, the RTMMA-12 increased to $6,690 — a staggering 89% rise.

This upward trend reveals a concerning spike in repair costs that might have been hidden if using only monthly data.

How Are These Values Calculated?

 Each data point is derived from the average of the preceding months. For example:

  • The December 2024 RTMMA-12 is the average of costs from January 2024 to December 2024.
  • The November 2024 RTMMA-12 is the average of costs from December 2023 to November 2024.
  • The October 2024 RTMMA-12 follows the same pattern.

This rolling method smooths out sudden spikes and dips, giving you a more accurate trend line.

Which Method Should You Choose?

  • Use the Rolling 6-Month Moving Average for medium-term performance changes and trends.
  • Use the Rolling 12-Month Moving Average for long-term trend analysis.

By adopting these methods, you gain deeper insights into your equipment’s performance, helping you make informed decisions. Whether you’re tracking repair costs, fuel usage, or downtime rates, the Rolling Moving Average approach reveals trends that monthly data alone often conceals. 

Stay informed and proactive — leverage Rolling Moving Averages to keep your equipment running efficiently. Connect with us on Facebook and LinkedIn to stay updated with expert insights on equipment performance management!


The Best Way to Compare Equipment Costs: Why Cost Per Hour (CPH) Matters

RepNotes Blog 21 - The Best Way to Compare Equipment Costs Why Cost Per Hour (CPH) Matters

If you’re comparing equipment costs solely based on repair invoices, you might be making a costly mistake. Many businesses assess their equipment’s operational expenses without considering the most crucial factor—Cost Per Hour (CPH).

Let’s break down why traditional comparisons fail and how incorporating CPH can lead to smarter financial decisions for your business.

The Flawed Way Most Companies Compare Equipment Costs

Imagine you own two different excavators:

  1. EX_001 – Volvo EX750D (75 Ton Excavator)
  2. EX_002 – Caterpillar 320D (20 Ton Excavator)

At first glance, you compare their repair costs for 2024:

RepNotes Blog 21 - The Flawed Way Most Companies Compare Equipment Costs

On the surface, EX_002 appears to be the cheaper option. However, this comparison has three major weaknesses that could mislead decision-makers.

Three Critical Mistakes in Cost Comparisons

1. Ignoring Equipment Capabilities

A larger machine like the EX_001 can:
✅ Dig bigger holes
✅ Scoop double the volume of dirt compared to the smaller EX_002

So, even if EX_001 has a higher repair cost, it also completes work faster and more efficiently.

2. Overlooking the Cost of Larger Components

Larger machines naturally come with bigger and pricier parts, such as:

  • Undercarriages
  • Buckets
  • Higher oil consumption

Simply looking at total repair expenses ignores these critical differences.

3. Not Factoring in Operating Hours

This is the biggest mistake! The total cost should be divided by the hours worked to reveal the true efficiency of each machine.

Why Cost Per Hour (CPH) is the Best Comparison Method

Now, let’s introduce the missing piece—operating hours.

Now, it’s clear that EX_001 is actually cheaper to operate despite its higher repair costs. It provides more value per hour, making it the smarter choice.

The Bottom Line: Make Smarter Equipment Decisions

Next time you’re comparing equipment costs, don’t fall into the total cost trap. Instead, factor in:
Operating hours
Equipment size & efficiency
Long-term productivity

By calculating Cost Per Hour (CPH), you’ll gain a more accurate picture of equipment expenses and make better financial decisions for your business.

Want more expert insights on managing equipment costs? Connect with us on Facebook or LinkedIn and start making smarter investment decisions today! 🚀


Boost Fleet Productivity: 2024 Equipment Availability Insights

RepNotes Blog 20 - Boost Fleet - Productivity 2024 Equipment Availability Insights

Fleet downtime is a silent profit killer. Every day a machine is under repair means lost productivity, delayed projects, and increased costs. The 2024 Equipment Availability Report Card offers valuable insights into how well different machines are performing, helping fleet managers make data-driven decisions.

RepNotes-2024-Equipment-Availability-Report-Card

Understanding Equipment Availability

The availability rate is calculated using this formula:

📌 Availability Rate = (260 days – Days Under Repair) / 260 days
Why 260 days? In a year, there are 52 weeks, and with a 5-day workweek, we expect machines to be operational for 260 days. If a machine is frequently under repair, its availability drops, leading to lost productivity, and missed opportunities.

Key Findings from the Report

🚀 High Performers (Green = Good)
Machines in the green zone are the most reliable, with high availability rates, meaning they are working efficiently with minimal downtime.

Komatsu PC20MR-2 (98%) – This excavator sets the gold standard, proving that preventive maintenance pays off.
Caterpillar D8 Dozer (93%) – A strong performer, keeping projects on schedule with minimal breakdowns.

⚠️ Underperformers (Red = Bad)
Machines in the red zone suffer from excessive downtime, which can significantly impact operations.

Caterpillar D5K Dozer (49%) – This machine was unavailable for more than half the expected workdays!
John Deere 160 CLC Excavator (61%) – A major red flag for fleet managers, signaling the need for serious maintenance improvements.

📊 Fleet-Wide Observations

  • Excavators: While Komatsu leads the pack, other models like John Deere’s 160 CLC struggle with reliability.
  • Backhoe Loaders: Variability in performance, with Komatsu (82%) doing well but Case (63%) underperforming.
  • Dozers: Some, like the Caterpillar D8 (93%), are highly reliable, but the D5K (49%) is a major concern.

What This Means for Fleet Managers

🔹 High downtime = lost profits. Unavailable equipment disrupts workflows, delaying critical tasks.
🔹 Preventive maintenance is key. Machines in the green zone prove that proactive servicing extends uptime.
🔹 Low-performing equipment may need replacement. If maintenance costs outweigh productivity, investing in newer, more reliable models might be the smarter move.

Want to keep your fleet running at peak efficiency? Stay updated with the latest fleet management strategies by following us on Facebook and Linkedln.


Telematics vs. RepNotes FM: Which Fleet Management Tool Is Right for You?

RepNotes Blog 18 - Telematics vs. RepNotes FM_ Which Fleet Management Tool Is Right for You

In the world of fleet and equipment management, having the right software can significantly improve productivity and reduce downtime. Two prominent tools often considered by businesses are Telematics and RepNotes FM. While both offer unique features, they cater to different operational needs. In this blog, we’ll provide a side-by-side comparison of their features to help you make an informed decision.

Key Feature Comparison: Telematics vs. RepNotes FM

1. Location Tracking
Both Telematics and RepNotes FM offer real-time location tracking. Whether it’s a piece of heavy machinery or a delivery vehicle, you’ll always know its exact location.

2. Project Location
While Telematics offers limited support for tracking project locations, RepNotes FM provides comprehensive project location management, making it the superior choice for businesses heavily involved in construction or project-based operations.

3. Fault (Error) Codes
Telematics stands out in diagnostics by offering real-time fault code monitoring. RepNotes FM, on the other hand, focuses more on tracking maintenance and repair costs.

4. Fuel Consumption Monitoring
Telematics excels in monitoring fuel consumption, helping businesses save on fuel costs. RepNotes FM does not currently support this feature.

5. Repair and Maintenance Cost Tracking
For companies looking to analyze repair and maintenance costs, RepNotes FM is the go-to solution, providing detailed insights that Telematics lacks.

6. Repair Job Completion Time
RepNotes FM includes tools to track and manage repair job timelines, ensuring better operational efficiency. This feature is absent in Telematics.

7. Open Repair Jobs Tracker
Managing ongoing repairs is a breeze with RepNotes FM’s Open Repair Jobs Tracker. Telematics does not support this feature.

8. Annual Equipment Certifications Tracker
Both tools offer a certification tracking feature, ensuring your equipment complies with industry standards.

9. Historical Deployment Reports
RepNotes FM provides detailed historical deployment reports for projects, whereas Telematics offers limited functionality in this area.

10. Historical Availability Reports
When it comes to tracking equipment availability over time, RepNotes FM takes the lead with its robust availability reporting.

11. Full Customization of Reports
Customization is key for data analysis, and RepNotes FM allows full customization of reports, unlike Telematics, which lacks this capability.

Which Tool Should You Choose?

Choose Telematics if:
Your primary focus is on real-time tracking, fault diagnostics, and fuel consumption monitoring.

Choose RepNotes FM if:
You need a comprehensive tool for project and equipment management, with features like repair tracking, customizable reports, and detailed historical insights.

Selecting the right tool can significantly improve operational efficiency, reduce costs, and enable better decision-making. Understanding the differences between Telematics and RepNotes FM will empower you to choose the solution that aligns with your business needs.

Still unsure which solution best suits your needs? Connect with us on Facebook or LinkedIn to learn more about how RepNotes FM can transform your fleet and equipment management!


The True Cost of Delayed Maintenance in Fleet Management

RepNotes Blog 19 - The True Cost

Fleet management is a demanding task that requires balancing cost efficiency, vehicle performance, and safety. Yet, maintenance often takes a backseat when budgets tighten. While delaying repairs might seem like a quick way to save money, the long-term consequences are far from cost-effective. In this blog, we’ll uncover the hidden costs of postponed maintenance and explore why proactive care is the smarter choice for fleet managers and maintenance teams.

Why Ignoring Maintenance Can Break The Bank

Delayed maintenance may seem like a cost-saving strategy at first glance. But in reality, it leads to skyrocketing expenses. From unplanned breakdowns to expensive emergency repairs, the ripple effects strain your budget.

1. Increased Repair Costs
Small issues, if ignored, snowball into bigger, costlier problems. For instance, skipping regular oil checks can result in engine failure, turning a minor expense into a major overhaul.

2. Fuel Inefficiency
Poorly maintained vehicles consume more fuel, directly impacting your fleet’s fuel budget. Components like worn-out tires or clogged filters reduce performance, driving up operational costs.

3. Asset Depreciation
Vehicles with an inconsistent maintenance record lose their resale value. Buyers look for reliability, and neglected fleets fall short of expectations.

How Delayed Maintenance Harms Efficiency

Downtime Disasters
Unexpected breakdowns halt operations, leaving you scrambling to adjust schedules and meet deadlines. This damages your reputation and impacts customer satisfaction.

Reduced Productivity
Drivers operating faulty vehicles work under increased stress, reducing their overall productivity. Moreover, unplanned stops create scheduling conflicts, affecting overall fleet performance.

The Hidden Danger: Compromised Safety

1. Driver Safety
Faulty brakes, worn-out tires, or malfunctioning lights increase the risk of accidents. Your drivers deserve safe equipment to perform their jobs efficiently.

2. Public Liability
Accidents caused by poorly maintained vehicles can lead to lawsuits, damaging your company’s reputation and finances.

Why Proactive Maintenance is the Answer

Being proactive about maintenance isn’t just a best practice—it’s a necessity.

  • Save Money: Routine checks prevent expensive emergency repairs.
  • Boost Efficiency: Well-maintained vehicles operate smoother and consume less fuel.
  • Ensure Safety: Protect drivers and others on the road by reducing risks.

Tools like the Equipment Activity Log Assistant simplify tracking vehicle maintenance schedules, ensuring nothing falls through the cracks.

Delaying maintenance costs more than money—it jeopardizes safety and reputation. Stay ahead of issues with regular upkeep. Want to learn how proactive maintenance can transform your fleet? Connect with us on Facebook or LinkedIn.